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Shield AI is seeking a Principal Mechanisms Design Engineer with deep expertise in mechanism design to support the development of our next-generation autonomous UAV platform. In this high-ownership role, you will lead the architecture, design, and development of precision mechanical systems and actuation mechanisms that are critical to mission success. You will work closely with cross-functional teams to create rugged, lightweight, and manufacturable mechanisms-ranging from landing gear to deployable payload systems-while delivering high performance in dynamic and harsh environments. This is an opportunity to design at the edge of innovation and autonomy, with real-world impact.

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<h1 class="text-3xl md:text-4xl font-extrabold mt-6 mb-4 text-gray-900 tracking-tight">Job Description:</h1>Shield AI is seeking a Principal Mechanisms Design Engineer with deep expertise in mechanism design to support the development of our next-generation autonomous UAV platform. In this high-ownership role, you will lead the architecture, design, and development of precision mechanical systems and actuation mechanisms that are critical to mission success.You will work closely with cross-functional teams to create rugged, lightweight, and manufacturable mechanisms-ranging from landing gear to deployable payload systems-while delivering high performance in dynamic and harsh environments. This is an opportunity to design at the edge of innovation and autonomy, with real-world impact.<h2 class="text-2xl md:text-3xl font-bold mt-10 mb-4 border-b pb-2 text-gray-800">What you'll do:</h2><ul class="list-disc list-inside my-5 pl-5 space-y-2 text-gray-700"><li class="leading-relaxed">Design complex electro-mechanical mechanisms for autonomous aircraft</li><li class="leading-relaxed">Own the full design process: concept, CAD, tolerance analysis, material selection, and drawing release</li><li class="leading-relaxed">Perform structural and kinematic calculations and preliminary FEA</li><li class="leading-relaxed">Prototype, test, and iterate mechanism designs for functionality and reliability</li><li class="leading-relaxed">Collaborate with electrical, avionics, flight controls, and propulsion teams</li><li class="leading-relaxed">Mentor junior engineers and promote engineering excellence</li><li class="leading-relaxed">Support pre-production builds, prototype integration, and ground/flight testing</li></ul><h2 class="text-2xl md:text-3xl font-bold mt-10 mb-4 border-b pb-2 text-gray-800">Required qualifications:</h2><ul class="list-disc list-inside my-5 pl-5 space-y-2 text-gray-700"><li class="leading-relaxed">B.S. in Mechanical/Aerospace Engineering</li><li class="leading-relaxed">10+ years in mechanical or mechanism design</li><li class="leading-relaxed">Strong CAD skills (NX preferred)</li><li class="leading-relaxed">Kinematic analysis and optimization</li><li class="leading-relaxed">Structural analysis utilizing hand calculations and finite element methods</li><li class="leading-relaxed">FEA analysis: Modal, non-linear and linear, buckling, fatigue</li><li class="leading-relaxed">GD&T and tolerance stack-ups for mechanical systems</li><li class="leading-relaxed">Materials selection inclusive of alloys, heat treatments, allowables, and finishes</li><li class="leading-relaxed">Ability to work independently and lead in fast-paced, cross-functional teams</li><li class="leading-relaxed">A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others</li></ul><h2 class="text-2xl md:text-3xl font-bold mt-10 mb-4 border-b pb-2 text-gray-800">Preferred qualifications:</h2><ul class="list-disc list-inside my-5 pl-5 space-y-2 text-gray-700"><li class="leading-relaxed">Experience with UAVs, aircraft, or robotic systems</li><li class="leading-relaxed">Familiarity with electro-mechanical actuators</li><li class="leading-relaxed">Proficiency in FMEA, DOE, and root cause analysis</li><li class="leading-relaxed">Hands-on machine shop or mechanic experience (professional or hobby)</li><li class="leading-relaxed">RTCA DO-160, structural, or actuated mechanism testing experience</li><li class="leading-relaxed">Ability to thrive in startup, R&D, or defense innovation environments</li></ul>

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