Controls Engineer Paint

2 Months ago • 4 Years + • Manufacturing • Systems Design

Job Summary

Job Description

Tesla's Gigafactory Berlin seeks a Controls Engineer for its Paint Shop. Responsibilities include troubleshooting and programming robotic applications, conveyor systems, and process monitoring systems. Collaboration with the maintenance team to resolve equipment failures is crucial. The role involves continuous process optimization, implementing advanced technologies, maintaining documentation, designing automation equipment, and implementing quality control methods. Proficiency in PLC programming (Siemens), HMI programming (WinCC, Ignition SCADA), robotic programming, and CAD is required. The position demands strong analytical and problem-solving skills and may involve shift work and overtime.
Must have:
  • 4+ years controls engineering experience in Paint shop automation
  • Advanced PLC programming (Siemens)
  • HMI programming (WinCC, Ignition SCADA)
  • Troubleshooting and programming robotic applications
  • Continuous process optimization
  • Project management experience
Good to have:
  • SQL, Java, Python
  • Robotic programming skills

Job Details

What to Expect

Tesla is accelerating the world's transition to sustainable energy. Revolutionary strategies and products were developed within a few years and successfully launched on a large scale. This is only possible through extraordinary speed, innovation and efficiency.

Gigafactory Berlin forms the perfect basis for rolling out Tesla's incredible success story in Europe. The most important pillar for this are our employees. Their passion, motivation and engagement ensure that we achieve our goals. We are looking for you to continue and expand this success story together.

What You’ll Do
  • The Controls Engineer for Paint will be responsible for troubleshooting and programming robot applications, conveyor systems, equipment, and process/equipment monitoring systems within our Paint Shop. In addition, will collaborate with the maintenance team to fix and improve equipment failures.

  • Responsibilities

    · Overall responsibility for all controls related activities in the shop, Leading and assisting production in all controls related topics and issues.

    · Support and assist maintenance team in troubleshooting difficult breakdowns and chronic equipment failures.

    · Responsible for implementing and managing continuous process optimization including the addition of advanced and conventional technologies to improve quality, productivity and reduce overall waste.

    · Develop & maintain proper documentation of all electrical equipment and associated procedures, making updates as required by modifications

    · Responsibility for designing, selecting, managing, programming, and commissioning of automation equipment used to improve the existing systems.

    · Identify weak areas of the production systems using root cause analysis and first principles thinking and implement effective countermeasures using all available means.

    · Implement and maintain quality control methods including poka-yokes, data tracking systems, part recognition and problem reporting.

    · Optimization and improvement of HMI, and SCADA systems.

    · Creation and improvements of equipment safety standards, and the implementation of those standards into the manufacturing equipment, including periodic checks and qualification inspections.

    · Understand and program using several different programming styles, including ladder logic, structured text.

    · Managing the network and hardware IT infrastructure

What You’ll Bring

· BSc./MSc. Degree in electrical, mechatronics, automation or equivalent experience.

· 4+ years of professional controls engineering experience in Paint shop automation systems.

· 4+ years of advanced PLC programming knowledge on Siemens PLC in a professional environment.

· Understanding of databases and various program languages is a plus (SQL, Java, Python).

· HMI programming experience – WinCC and Ignition SCADA.

· Robotic programming skills desired.

· Proven project management experience.

· Proficient in CAD working with electrical diagrams and prints.

· Willing to perform shift work (nights) and overtime as required.

· Excellent analytical and problem-solving skills.

· Fluent in the English and/or German language

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