Process Engineer, Electrode, Battery Cell

4 Months ago • All levels • Software Development & Engineering

Job Summary

Job Description

Tesla seeks a Process Engineer for its Electrode, Battery Cell production at Gigafactory Berlin-Brandenburg. This role involves analyzing and optimizing production processes to maximize efficiency, quality, and safety. Responsibilities include leading continuous improvement projects, innovating process designs, collaborating with cross-functional teams, utilizing data-driven decision-making, applying problem-solving techniques (DoE, 5W, 8D, SPC, MSA), creating Standard Work Instructions, and ensuring product specifications are met. The ideal candidate possesses strong process engineering skills, experience in a battery cell manufacturing environment or related technology industry, and excels in teamwork and hands-on work.
Must have:
  • Process optimization & improvement
  • Battery cell manufacturing experience
  • Data analysis & problem-solving
  • Teamwork & collaboration
  • Hands-on mentality
Good to have:
  • Experience with coating applications
  • Lean Manufacturing best practices
  • Knowledge of automated equipment systems

Job Details

What to Expect

Tesla is accelerating the world's transition to sustainable energy. Revolutionary strategies and products were developed within a few years and successfully launched on a large scale. This is only possible through extraordinary speed, innovation and efficiency.

Gigafactory Berlin-Brandenburg forms the perfect basis for rolling out Tesla's incredible success story in Europe. The most important pillar for this is our employees. Their passion, motivation and engagement ensure that we achieve our goals. We are looking for you to continue and expand this success story together.

 

The role

The Battery Cell is a critical component in Tesla vehicles and storage systems. Tesla’s Production Engineering team is at the forefront of designing cutting edge electrode production processes and transferring these into mass production. This team is operating and developing highly elaborate production processes for high volume and high-quality requirements.

As a Process Engineer Electrode, you are pushing these outstanding technologies always to its limits and strictly taking care of reliable and outperforming processes. Coping deeply with all related issues you are driven to work as an expert in detail and take also care for all influences on the process. Continuously improving and optimizing is your core motivation on technical issues.

The ideal candidate takes pride in her/his hands-on work, analytical ability, organizational skills and attention to detail. She/He appreciates an environment where superior work is encouraged, noticed and rewarded and where individuals carry tremendous responsibility.

What You’ll Do
  • Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness in cost effective means while driving to achieve world-class quality levels
  • Lead continuous improvement projects to maximize yield, capacity and capability
  • Apply technical knowledge to innovate, design and develop processes, procedures, tooling and fixtures
  • Work with cross-functional teams to develop, validate and improve processes used in manufacturing and manufacturability of designs
  • Support new model/product introductions in coordination with Design Engineering, New Product Introduction team, Quality and other parties as needed
  • Enable data driven operational and financial decisions through predictive insights into tool and process performance, including assistance in integration of factory data systems
  • Utilize structured problem-solving techniques such as Design of Experiments (DoE), Five Why (5W) and Eight Disciplines (8D)
  • Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA)
  • Create and maintain Standard Work Instructions for assigned processes.
  • Monitor and audit manufacturing processes to ensure product specifications and standards are achieved
  • Participate in the development and maintenance of FMEAs and Control Plans
  • Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
  • Develop and train Process Technicians
  • Assist in the training of Associates as needed
What You’ll Bring
  • Bachelor or Master in any Engineering discipline. Alternatively, the equivalent in experience and evidence of exceptional ability
  • Experience in a Battery Cell manufacturing environment is welcomed
  • Proficiency in automated equipment systems and tools, with a preference for coating applications
  • Experience in a technology-based industry, where automated production techniques are utilized
  • Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis, etc.).
  • Strong team working skills at all levels of an organization, especially skilled at working with direct labor to understand challenges and work on developing optimal solutions using structured methods
  • Capable of identifying critical process parameters and applying statistics to process measurement and control
  • Comfortable providing clear and focused technical guidance to outside engineering resources
  • Hands-on mentality
  • Ability to read and interpret basic mechanical and electrical drawings

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