Value Analysis Engineer

Analyze existing and new product designs to identify opportunities for cost reduction without compromising quality or performance

Assess the impact of design changes on product lifecycle cost (Total Cost of Ownership - TCO)

Lead VA workshops and cost-reduction events with cross-functional teams

Identify and eliminate non-value-added (NVA) features in products to enhance profitability

Work with cross-functional teams (Engineering, Procurement, Supply Chain) to assess alternative materials, components, and manufacturing processes

Conduct benchmarking to compare product costs against industry standards and competitors

Optimize assembly processes, tooling, and production layouts for efficiency gains

Implement DFM (Design for Manufacturability), DFT (Design for Test)  and DFA (Design for Assembly) principles to minimize labor and material costs

Report VA initiatives and savings achievements to senior management

Benchmark new technologies and support their implementation into Tonies products

3-7 years of experience in VA Engineering, Cost Engineering, or Manufacturing Engineering

Hands-on experience in design optimization, cost analysis, and process improvement

Familiarity with cost modeling (tools), "Should-Cost" analysis, and Total Cost of Ownership (TCO)

Experience with ERP systems and supplier negotiations

Strong knowledge of VA principles and Lean Six Sigma techniques

Experience with DFM/DFA/DFT (Design for Manufacturing, Assembly & Test)

Ability to read and interpret technical drawings and material specifications

Strong problem-solving, analytical, and negotiation skills

Excellent communication skills (English & German) as well as strong sense for teamwork

Willingness to travel to global suppliers

Experience in industries such as electronics, automotive, aerospace, or industrial manufacturing

Strong knowledge of manufacturing processes such as plastic injection molding, metal stamping, die casting, machining, and electronics assembly