Manufacturing Set Up Tech

2 Days ago • 2-3 Years

Job Summary

Job Description

The Manufacturing Set Up Technician is responsible for operating high-speed equipment for the production and packaging of BacT/ALERT bottles and preparing reagents. The role involves setting up, inspecting, maintaining, troubleshooting, and cleaning equipment. This includes completing production batches, documentation, AQL inspections, and material reconciliation. This position also involves training process technicians. Responsibilities include partnering with maintenance staff for equipment maintenance, using tools, interpreting blueprints, and performing production tasks such as operating automated equipment, setting up equipment, checking performance, and troubleshooting issues. Quality-related tasks involve ensuring accurate paperwork, performing procedures, and assisting with deviation analysis. The role also requires adhering to safety protocols.
Must have:
  • High School Diploma/GED with production experience.
  • Experience in maintenance and repair or Associate Degree
  • Ability to learn and apply new procedures.
Good to have:
  • Electromechanical background is preferred.
  • Experience in operating automated production equipment.
  • Knowledge of FDA and/or GMP regulations preferred

Job Details

Position Summary & Responsibilities:

The Manufacturing Set Up Technician position is responsible for the operation of high speed equipment used in the production and packaging of BacT/ALERT bottles and/or preparing and formulating the liquid reagents that fill the finished BacT/ALERT bottle in a cGMP compliant manner. The position may perform or assist in the setup, inspection, maintenance activities, troubleshooting and cleaning of equipment used throughout the BacT/ALERT Manufacturing and Packaging processes. This individual will be responsible for completing production batches and corresponding documentation for the associated tasks, AQL inspections, reworks, and Material reconciliation that goes along with the batch. This is a working mentor position in which approximately 50% of this position is performing the duties and/or training Process Technicians. 

    • Maintenance
      • Partner with maintenance staff to perform routine and Total Preventative Maintenance (TPM) activities to include inspecting, lubricating, adjusting of manufacturing equipment in a timely basis to ensure reliability and minimize the incidence of unplanned downtime to production equipment.
      • Use standard mechanics tools including drill press, vise and bench grinder as necessary to service all manufacturing equipment. 
      • Read and interpret Blue Prints and  Schematic Drawings.
      • Perform Maintenance Focused Math and Measurements
    • Production
      • Operate and maintain highly automated bottle handling, filling, vision inspection, conveying, robotic palletizing, autoclaving, labeling and / or process batching equipment in a cGMP compliant manner, using HMI/SCADA interfaces
      • Setup high speed manufacturing equipment, vision systems and barcoding equipment within defined tolerances, to ensure product runs are started on time and within established guidelines
      • Check equipment during production runs for proper performance and assures the group leader the line is maintaining standard speeds
      • Troubleshoot moderate equipment related issues
      • Execute production activities per approved Manufacturing Directions while maintaining compliance with all job related SOPs to support manufacturing, maintenance history records and training requirements.
    • Quality
      • Ensure that all batch paperwork is completed in an accurate, thorough, and timely manner
      • Perform and document all processes and procedures in a timely manner, while maintaining compliance with all company and regulatory agency regulations
      • Perform technical writing as it relates to Preventive Maintenance SOPs and Training SOPs and Technical Documentation
      • Assist with manufacturing deviation analysis, CAPA actions and other process equipment related quality concerns
      • Maintain all work areas in a well-organized, clean and tidy manner at all times in compliance with cGMP requirements
      • Operate equipment, utilize SOP and documentation to record data manually or through identified software applications.
      • Perform self-audit of rooms and processes
      • Train and certify teammates on production processes and procedures
    • Safety
      • Comply with all safety policies and procedures at all times
      • Appropriately use PPE (Personal Protection Equipment) as required to perform routine and non-routine duties.
    • Other Duties
      • Generate reports, charts and KPI's and interpret the data to identify problems, and proceed with proper decision making
      • Work with other departments and assist with executing validation protocols associated with manufacturing/packaging equipment and procedures including revalidation as scheduled or required to maintain systems in a validated state
      • Attention to detail and the ability to accurately interpret technical documentation are critical
      • Perform computer applications including learning and execution of  SAP transactions
      • Leverage statistical process software to maintain optimal process centering.
      • Communicate with Materials Management, Production Operations, and Quality Control on a daily basis to ensure the timely and efficient production of all of our customer requirements
      • Serves a back up to the Supervisor (or higher) when needed

    Education, Skills, & Experience:

    • High School Diploma/GED with 3+ years in a production environment w/ demonstrated maintenance and repair aptitude OR 2 years maintenance and repair & 2 years in production environment required
      • Associate Degree in an applicable or Technical field or Vocational / Technical School & 2+ years experience production environment and /or maintenance & repair also accepted
    • Electromechanical background preferred
    • Demonstrated proficiency in the operation of high speed, highly automated, production equipment preferred.
    • Knowledge of and experience in following OSHA regulations (LOTO, electrical safety, etc.) and ISO preferred.
    • Knowledge of FDA and/or GMP regulations preferred.
    • Ability to rapidly learn new procedures and apply them to practice. 
    • Must be able to learn, comprehend and demonstrate competency in operating new equipment within a 75-day period of working with a trainer.
    • Demonstrated experience of working independently
    • Attention to detail and the ability to accurately interpret technical documentation

    Please be aware that recruitment related scams are on the rise. Fraudulent job postings are being placed on other websites, and individuals posing as bioMérieux Talent Acquisition team members are reaching out via email or text message in an attempt to collect your personal and confidential information. In some cases, these scammers are also conducting bogus interviews prior to extending fraudulent offers of employment. Beware of individuals reaching out using general phone numbers and non-bioMerieux email domains (i.e. Hotmail.com, Gmail.com, Yahoo.com, etc.). If you are concerned that an interview experience or offer of employment might be a scam, please make sure you are searching for the posting on our careers site https://careers.biomerieux.com/ or contact us at recruitment@biomerieux.com.

    BioMérieux Inc. and its affiliates are Equal Opportunity/Affirmative Action Employers. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, protected veteran or disabled status, or genetic information. Please be advised that the receipt of satisfactory responses to reference requests and the provision of satisfactory proof of an applicant’s identity and legal authorization to work in the United States are required of all new hires. Any misrepresentation, falsification, or material omission may result in the failure to receive an offer, the retraction of an offer, or if already hired, dismissal. If you are a qualified individual with a disability, you may request a reasonable accommodation in BioMérieux’s or its affiliates’ application process by contacting us via telephone at (385) 770-1132, by email at recruitment@biomerieux.com, or by dialing 711 for access to Telecommunications Relay Services (TRS).

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