Sr Staff/ Staff Engineer Mechanical Engineer

1 Minute ago • All levels • Software Development & Engineering

Job Summary

Job Description

As a Staff Mechanical Engineer at Enphase Energy, you will apply your expertise in electro-mechanical product development to design and develop products using polymers, metals, and rubbers, interfacing with PCBs and high-power electrical components. You will collaborate globally, focusing on problem-solving for new products, identifying root causes of field failures, and implementing cost reduction opportunities.
Must have:
  • Design and test new components and products (70% design, 30% testing).
  • Manage mechanical design projects, adhering to timelines, budget, and quality.
  • Perform daily CAD (3D & 2D) activities and documentation.
  • Conduct periodic design reviews with mechanical and cross-functional teams.
  • Review and analyze solutions for performance, cost, and schedule optimization.
  • Perform product testing (DVT) and test proof-of-concepts/prototypes.
  • Conduct failure analysis and root cause identification.
  • Review and approve components, including on-site vendor visits.
  • Generate and review documentation (proposals, reports, specifications).
  • Ensure quality by design.
  • Design and execute comprehensive test plans (static, dynamic, fatigue, environmental, reliability).
  • Analyze test data, identify issues, and implement design improvements.

Job Details

Description

Enphase Energy is a global energy technology company and a leading provider of solar, battery, and electric vehicle charging products. Founded in 2006, our innovative microinverter technology revolutionized solar power, making it a safer, more reliable, and scalable energy source. Today, the Enphase Energy System enables users to make, use, save, and sell their own power. Enphase is also one of the most successful and innovative clean energy companies in the world, with more than 80 million products shipped across 160 countries.

Join our dynamic teams designing and developing next-gen energy technologies and help drive a sustainable future!

About the role

As a Staff Mechanical Engineer, you will be applying your in-depth knowledge and experience in electro-mechanical product development to the detail design and development of products that use polymers, metals and rubbers and which closely interface with PCBs and high-power electrical components. You will be working closely with team members across our global development team, so your spoken and written communication needs to be clear and effective in order to be able to present your ideas, your concepts and your feedback. You will be problem-solving on new product development, identifying and resolving root causes of field failures and implementing effective cost reduction opportunities.

What you will be doing

  • Designing (70%) & testing (30%) of new components and products, sometimes as sole contributor but often as part of a team of contributors
  • Manage assigned mechanical design projects, adhering to project timelines, budget constraints, and quality standards
  • Perform day-to-day CAD (3D & 2D) activities and documentation
  • Conduct periodic design review with mechanical teams & cross functional teams
  • Reviewing and analyzing solutions to achieve the best outcome for performance/cost/schedule
  • Product testing (DVT) & Testing proof-of-concepts and prototypes for performance
  • Failure analysis and root cause identification
  • Component review and approval, including global travel to be on-site at vendors during pre- production stage
  • Generating own (and reviewing others’) documentation, including concept proposals, analysis reports, component specifications, review minutes
  • Ensure quality by design
  • Product testing (DVT) & Testing proof-of-concepts and prototypes for performance
  • Design and execute comprehensive test plans (Inhouse and external lab) to verify mechanical performance against design specifications, including static and dynamic loading, fatigue testing, environmental testing, and reliability testing
  • Analyze test data, identify potential issues, and implement design improvements to address any deficiencies

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