1D Thermal Simulation Engineer

2 Months ago • All levels • Software Development & Engineering • $120,000 PA - $130,000 PA

Job Summary

Job Description

As a 1D Thermal Simulation Engineer, you will develop and refine 1D thermal simulation models using GT-SUITE to support vehicle energy efficiency targets. You will analyze and optimize thermal control systems, including battery, electric drive units (EDUs), and coolant loops for electric vehicles. You'll simulate a range of thermal management strategies like thermal storage, radiator configurations, and valve actuation. You will support virtual validation by replicating physical test protocols in simulation environments, aiming to minimize reliance on hardware testing and accelerate development cycles. Collaboration with cross-functional teams to integrate thermal system insights into broader vehicle development is a key responsibility.
Must have:
  • Proven expertise in GT-SUITE for model development and analysis.
  • Strong background in automotive thermal management, especially for EVs.
  • Solid understanding of thermal systems engineering and fluid dynamics.
  • Familiarity with thermal control concepts and energy recovery.
  • Experience validating simulation results against physical tests.
Good to have:
  • Prior involvement in automotive or electrification projects is preferred.

Job Details

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.
 
ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.
 
When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

As the 1D Thermal Simulation Engineer, you will be responsible for:

  • Develop and refine 1D thermal simulation models using GT-SUITE to support vehicle energy efficiency targets.

  • Analyze and optimize thermal control systems, including battery, electric drive units (EDUs), and coolant loops for electric vehicles.

  • Simulate a range of thermal management strategies such as thermal storage, radiator configurations, valve actuation, and reverse fan logic.

  • Support virtual validation by replicating physical test protocols (e.g., Mira-bot) in simulation environments.

  • Minimize reliance on hardware testing by delivering accurate simulation results that accelerate development cycles.

  • Collaborate with cross-functional teams to integrate thermal system insights into broader vehicle development.

Qualifications:

  • Proven expertise in GT-SUITE, including model development, calibration, and performance analysis.

  • Strong background in automotive thermal management, particularly in electric vehicle systems.

  • Solid understanding of thermal systems engineering, including coolant circuits, heat exchangers, and fluid dynamics.

  • Familiarity with thermal control concepts such as active valve logic, radiator bypass configurations, and thermal energy recovery.

  • Experience validating simulation results against physical test protocols.

  • Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Engineering, or Energy Systems Engineering.

  • Prior involvement in automotive or electrification-related projects is preferred.

Salary Range: $120,000 - $130,000

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience. This position can be on-site or done remotely.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

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