Senior Staff Test Engineer - Electric Engines

49 Minutes ago • 7 Years + • $265,000 PA - $295,000 PA
Testing

Job Description

ALTEN Technology USA is seeking a Senior Staff Test Engineer for electric propulsion systems. This role involves conducting reliability and certification testing on motor, gearbox, and inverter assemblies for aircraft. Responsibilities include developing test plans, leading a test team, designing and procuring test setups for environmental and HIL validation, performing high-voltage testing, analyzing data, and documenting results for aircraft certification. The engineer will also lead root cause investigations for product improvement.
Must Have:
  • Conduct reliability and certification testing on electric propulsion systems.
  • Develop comprehensive test plans and collaborate across engineering teams.
  • Lead a team of test engineers to deliver testing milestones.
  • Design, develop, and procure complete test setups for DO-160 environmental testing, design verification, and HIL validation.
  • Perform and oversee high-voltage and power electronics testing; design, build, and operate high-voltage lab equipment.
  • Supervise and execute HIL regression testing.
  • Build and maintain digital infrastructure for test data storage, analysis, and visualization.
  • Analyze test data and present results through dashboards and detailed failure summaries.
  • Document test outcomes in clear, structured reports for aircraft certification.
  • Adhere to safety protocols when working with high-voltage systems.
  • Lead root cause investigations for device failures and drive continuous product improvement.
  • At least 7 years of experience in Test Engineer or Systems Engineer roles.
  • Experience with high-voltage testing of batteries or power electronics systems.
  • Experience with development of high-voltage and high-power test setups.
  • Knowledge of high-voltage safety standards (e.g., NFPA 70E or equivalent).
  • Experience with system integration and testing of high-voltage systems.
  • Experience with software regression testing and HIL testing.
  • Experience with root cause analysis of system failures.
  • Proficiency in technical report writing.
  • Familiarity with tools such as National Instruments, LabVIEW, and MATLAB.

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As Senior Staff Test Engineer you will be responsible for;

  • Conduct reliability and certification testing on electric propulsion systems, including motor, gearbox, and inverter assemblies for aircraft.
  • Develop comprehensive test plans and collaborate across engineering teams to ensure successful execution.
  • Lead a team of test engineers to deliver testing milestones on schedule.
  • Design, develop, and procure complete test setups for DO-160 environmental testing, design verification, and hardware-in-the-loop (HIL) validation.
  • Perform and oversee high-voltage and power electronics testing; design, build, and operate high-voltage lab equipment.
  • Supervise and execute HIL regression testing to validate system performance.
  • Build and maintain digital infrastructure for test data storage, analysis, and visualization.
  • Analyze test data and present results through dashboards and detailed failure summaries.
  • Document test outcomes in clear, structured reports to support aircraft certification efforts.
  • Adhere to safety protocols when working with high-voltage systems.
  • Lead root cause investigations for device failures and drive continuous product improvement.

Qualifications;

  • Master’s degree in Electrical Engineering or Mechanical Engineering.
  • At least 7 years of experience in roles such as Test Engineer or Systems Engineer.
  • High-voltage testing of batteries or power electronics systems.
  • Development of high-voltage and high-power test setups.
  • High-voltage safety standards (e.g., NFPA 70E or equivalent).
  • System integration and testing of high-voltage systems.
  • Software regression testing and HIL testing.
  • Root cause analysis of system failures.
  • Technical report writing.
  • Tools such as National Instruments, LabVIEW, and MATLAB.

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

**Please beware of job seeker scams and see this important notice

on our careers page for more information about our recruiting process.**_

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.

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