Thermal Design Engineer - WHRB
Job Summary
Job Description
Zeeco fosters a robust work environment with opportunities for growth and collaboration with industry leaders. This role involves performing thermal design and sizing of boilers, waste heat boilers, fired heaters, and heat exchangers, adhering to ASME, IBR, EN, TEMA, and API codes. Responsibilities include circulation analysis, metal temperature calculations, pressure drop calculations, and piping/ducting sizing. The role also requires material selection, creation of boiler data sheets, PFDs, and P&IDs, and providing process data for instrumentation. You will also prepare engineering documents for regulatory authorities and coordinate with vendors for bought-out items and technical evaluations, while providing project support during erection and commissioning.
Must have:
- Bachelor's degree in Mechanical or Chemical Engineering.
- Expertise in thermal analysis, circulation analysis, and pressure drop calculations.
- Proficiency in PFD, P&ID creation.
- Knowledge of materials selection.
- Strong problem-solving and analytical abilities.
- Excellent communication skills.
- Team-oriented.
Good to have:
- Experience in thermal design and engineering of boilers, heat exchangers.
- Familiarity with ASME, IBR, EN, TEMA, API codes.
- Experience in technical evaluations and vendor management.
- Familiarity with HAZOP reviews and site support.
3 skills required
Job Details
Zeeco fosters a robust work environment where employees, from engineering teams to support groups, benefit from a strong culture, trained leadership, and opportunities for growth. Zeeco collaborates with the biggest names in the industry, enabling individuals to broaden their skills alongside teams of subject matter experts.
Roles & Responsibilities
- Thermal Design & Sizing:
- Material Selection & Process Engineering:
- Documentation & Compliance:
- Equipment & Vendor Coordination:
- Mechanical Design & BOM Preparation:
- Project Support & Troubleshooting:
- Perform thermal design and sizing of boilers, waste heat boilers, fired heaters, and heat exchangers in compliance with ASME, IBR, EN, TEMA, and API codes.
- Conduct circulation analysis, metal temperature calculations, and pressure drop calculations.
- Size piping, ducting, and fuel lines in adherence to relevant codes and standards.
- Select appropriate materials based on process conditions and design requirements.
- Create boiler data sheets, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).
- Provide process data for instrumentation and coordinate with the engineering department for detailed drawings.
- Prepare piping and instrumentation diagrams for boiler systems and auxiliary circuits, including deaerator and boiler feedwater systems.
- Review customer specifications and document deviations for client/consultant discussions.
- Prepare and submit engineering documents, drawings, and reports to regulatory authorities or customers.
- Perform sizing calculations for bought-out items such as BFW pumps, fans, dosing systems, blowdown valves, safety valves, and soot blowers.
- Develop specifications and evaluate technical offers from vendors.
- Collaborate with vendors and consortium partners during technical meetings and HAZOP reviews.
- Conduct basic mechanical design of equipment as per applicable codes.
- Prepare a complete Bill of Materials (BOM) for the boiler package in coordination with relevant departments.
- Provide resolution for site-related issues during erection, commissioning, and performance guarantee stages.
Qualifications & Skills
- Educational Background:
- Technical Skills:
- Soft Skills:
- Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related discipline.
- Expertise in thermal analysis, circulation analysis, and pressure drop calculations.
- Proficiency in PFD, P&ID creation, and process data preparation.
- Knowledge of materials selection for varied process conditions.
- Strong problem-solving and analytical abilities.
- Excellent communication skills for client and vendor interaction.
- Team-oriented with an ability to work collaboratively across departments.
Experience
- Proven experience in thermal design and engineering of boilers, heat exchangers, and related equipment.
- Familiarity with industry codes such as ASME, IBR, EN, TEMA, and API.
Other Requirements
- Experience in technical evaluations, vendor management, and regulatory documentation.
- Familiarity with project lifecycle activities, including HAZOP reviews and site support.
Working at Zeeco means being part of a people-centric culture and environment built on mutual respect, personal encouragement, professional integrity, and limitless opportunity. Join Zeeco and embark on a fulfilling journey where innovation, collaboration, and personal and professional growth converge.
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