Automation Engineer Softwareentwickler Beckhoff/ Automatisierungstechnik Cell Controls Engineering

7 Months ago • 2 Years +

Manufacturing

Job Description

Tesla seeks a Controls Engineer for its Cell Controls Engineering (CCE) team at the Gigafactory Berlin-Brandenburg. Responsibilities include implementing equipment controls solutions for cell manufacturing projects, encompassing automated systems like storage, robotics, and conveyance. This role involves PLC programming (Beckhoff), robot programming, commissioning, safety assessments, and collaborating with suppliers. The engineer will develop robust control programs, create operator interfaces (TwinCAT HMI, WinCC, Ignition), and integrate equipment with the Tesla Manufacturing Execution System (MES). Experience with Beckhoff controls, Structured Text programming, and German safety standards is essential.

Good To Have:

Exposure to various production machinery and sensors
Understanding of databases and programming languages (Java, Python)
HMI programming experience (TwinCAT HMI, WinCC, Ignition)
Robotic programming skills
Controls panel electrical design

Must Have:

In-depth knowledge of Beckhoff controls systems
Structured Text programming skills
Proficiency in field network topology
Excellent German and English communication
Experience in Controls Engineering (min 2 years)

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What to Expect

The RoleTesla is seeking a Controls Engineer on the Cell Controls Engineering (CCE) team to be part of a world-class team of engineers that are responsible for designing and building the automation and robotic equipment at the Tesla factories. As a Controls Engineer, you are responsible for implementing equipment controls solutions for all Cell Manufacturing projects. This includes implementation of automated equipment such as automated storage systems, robotics, automated high-speed conveyance systems, automated guided vehicles, fixtures, etc. Controls Engineers own hardware programming, robot programming, commissioning and review process of the project as well as additional functions such as auditing, installation and safety assessment.
The key objective of the Automation team is developing new and innovative solutions in the factory and help Tesla achieve its ambitious manufacturing goals. All these automated manufacturing processes will be planned, assembled and tested at our Tesla facilities located in Berlin, Germany.

What You’ll Do

Program and debug structure text and ladder logic code Beckhoff PLC controller platforms
Develop code that is organized, structured, documented, maintainable and reusable
Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport
Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases
Create intuitive operator touchscreen interfaces using TwinCAT HMI/WinCC and SCADA dashboards screens using Ignition
Set up and tune servo drives and VFDs for fast and smooth operation (Beckhoff, Siemens, SEW)
Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per German codes and standards (DIN, VDE, etc.)
Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Enforce application of Tesla controls standards, manage suppliers during specification, design review, design approval
Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment
Introduce automated processes into production, and train and equip Sustaining Team to support automated equipment after deployment into production
Establish test plans and control test plan execution

What You’ll Bring

In dept knowledge of Beckhoff controls systems
Good Structured Text (IEC 61131-3) programming skills
Able to use common hand tools and diagnostic instruments such as multi-meters
Proficiency in field network topology, both theory and practical applications
Very good written and spoken German and English skills
Multi-tasking ability to manage multiple projects at the same time
Able to work under pressure in the presence of stakeholders
Degree as Bachelor / Master / Dipl.-Ing. (TH / FH) specializing in Electrical, Mechanical or Mechatronics Engineering, Computer Science or the equivalent in experience and evidence of exceptional ability
At least 2 years of relevant professional experience in Controls Engineering

Nice to Have

Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc.)
Understanding of databases and various program languages (Java, Python).
HMI programming experience – TwinCAT HMI, WinCC and Ignition
Robotic programming skills
Controls panel electrical design

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