Senior Engineer, Process Development

1 Year ago • 3-5 Years
Software Development & Engineering

Job Description

Illumina is seeking a Senior Engineer for its R&D department to contribute to the development of new Consumable Products for genetic applications. The role involves evaluating new technologies, materials, and vendors to meet product development objectives for performance, reliability, yield, and cost. Responsibilities include driving development cycles, defining product specifications, implementing model systems for process development, conducting characterization and troubleshooting, and collaborating with cross-functional teams. The engineer will also define and implement process controls and metrology for quality assurance, and analyze performance trends for continuous improvement.
Good To Have:
  • Experience with fluidic device fabrication, laser welding, plastic joining, or PSA lamination
  • Experience with lyophilization of reagents and subsequent handling
  • Experience with reagent Fill & Finish processes
  • Experience with process development, SPC, scale-up, and transfer to manufacturing
Must Have:
  • Experience in plastics assembly design for complex integrated devices
  • Ability to solve complex problems related to device assembly and materials
  • Experience with Design of Experiments (DOE) and statistical methods
  • Strong interdepartmental communication and presentation skills
  • Self-driven team player with analytical problem-solving skills

Add these skills to join the top 1% applicants for this job

cross-functional
communication
problem-solving
team-player
data-analytics
game-texts
quality-control
prototyping
level-design

At Illumina, we are expanding access to genomic technology to realize health equity for billions of people around the world. Our efforts enable life-changing discoveries that are transforming human health through the early detection and diagnosis of diseases and new treatment options for patients.

Working at Illumina means being part of something bigger than yourself. Every person, in every role, has the opportunity to make a difference. Surrounded by extraordinary people, inspiring leaders, and world changing projects, you will do more and become more than you ever thought possible.

SUMMARY:

We are looking for a highly talented Senior Engineer to be a part of the Illumina’s R&D department. In this position you will contribute to the definition and development of new Consumable Products to support Illumina’s industry leading genetic applications. The job includes evaluating new technologies, materials, and vendor partners to meet performance, reliability, yield, and cost objectives of product development.  

ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Drive development cycles of new consumable products, including design, assembly architecture, process definition, process development, equipment specification and prototyping, materials selections, and metrology development.

  • Define product-level specifications and requirements and translate them to critical parameter management at physical level in the process.

  • Implement model systems to reduce cycle of learning time of process development.

  • Drive product level design, characterization, troubleshooting, and failure analysis.

  • Work with cross-functional teams to develop and deploy novel materials, assembly processes, and characterization techniques and implement those ata prototype level.

  • Define and implement process controls, in-line monitoring, and metrology for QA.

  • Data analysis of trends in performance tied to fundamental parameters and workflow; provide guidance on continuous improvement.

All listed tasks and responsibilities are deemed as essential functions to this position; however, business conditions may require reasonable accommodations for additional tasks and responsibilities.

REQUIRED QUALIFICATIONS:

  • Experienced in the plastics assembly design and development of complex integrated devices (Diagnostic, Microfluidic, Microelectronic, MEMS, etc.)

  • Demonstrated ability to solve complex problems related to device assembly, micro-fluidics, chemical interactions, and strength/reliability of materials.

  • Experience with design of experiment (DOE) methodologies and statistical methods for data analysis (i.e., JMP, Minitab)

  • Experience with fabrication of fluidic devices, laser welding, plastic joining, or PSA lamination methods is a plus.

  • Experience with the Lyophilization of reagents and the subsequent handling is a plus.

  • Experience with reagent Fill & Finish processes is a plus.

  • Experience with process development, statistical process control, improvement, scale-up and transfer to manufacturing is a plus.

  • Ability to relate basic material, physical characteristics, and fabrication variations to performance.

  • Strong interdepartmental communication skills required.

  • Collaborates, builds relationships, and influences team members to work toward common goals.

  • Excellent written and oral communication and experienced presentation skills

  • Self-driven team player with attention to detail and analytical problem-solving skills, that can work well in a fast-paced multi-disciplinary industrial environment.

All listed requirements are deemed as essential functions to this position; however, business conditions may require reasonable accommodations for additional tasks and responsibilities.

EDUCATION & EXPERIENCE:

  • BS, MS, or PhD in Chemical Engineering, Materials Engineering, Mechanical Engineering, Bio-Medical Engineering, or related technical field with experience in new product development.

  • Typically requires a minimum of 5 years of related experience with a Bachelor’s degree; or 3 years and a Master’s degree; or a PhD with demonstrated ability in consumables device development


We are a company deeply rooted in belonging, promoting an inclusive environment where employees feel valued and empowered to contribute to our mission. Built on a strong foundation, Illumina has always prioritized openness, collaboration, and seeking alternative perspectives to propel innovation in genomics. We are proud to confirm a zero-net gap in pay, regardless of gender, ethnicity, or race. We also have several Employee Resource Groups (ERG) that deliver career development experiences, increase cultural awareness, and offer opportunities to engage in social responsibility. We are proud to be an equal opportunity employer committed to providing employment opportunity regardless of sex, race, creed, color, gender, religion, marital status, domestic partner status, age, national origin or ancestry, physical or mental disability, medical condition, sexual orientation, pregnancy, military or veteran status, citizenship status, and genetic information. Illumina conducts background checks on applicants for whom a conditional offer of employment has been made. Qualified applicants with arrest or conviction records will be considered for employment in accordance with applicable local, state, and federal laws. Background check results may potentially result in the withdrawal of a conditional offer of employment. The background check process and any decisions made as a result shall be made in accordance with all applicable local, state, and federal laws. Illumina prohibits the use of generative artificial intelligence (AI) in the application and interview process. If you require accommodation to complete the application or interview process, please contact accommodations@illumina.com. To learn more, visit: https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf. The position will be posted until a final candidate is selected or the requisition has a sufficient number of qualified applicants. This role is not eligible for visa sponsorship.

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