Job Description
Key Responsibilities:
1. Vibration Data Acquisition & Analysis
- Develop and implement vibration measurement methodologies for rotating and static equipment such as motors, pumps, turbines, and gearboxes.
- Configure and calibrate vibration sensors (accelerometers, MEMS, and piezoelectric) to ensure accurate data acquisition and reliable signal quality.
- Perform vibration spectrum and time-domain analysis to identify unbalance, misalignment, bearing wear, looseness, and resonance issues.
- Apply Full Spectrum Analysis to detect forward and backward whirl components, unbalance, misalignment, and fluid-induced instabilities in rotating machinery.
- Conduct Orbit and Centerline (CLD) Analysis to assess shaft dynamic behavior, journal bearing performance, and rotor stability during various operating conditions.
- Possess working knowledge of journal bearing analysis and eddy current sensor-based measurements for monitoring shaft position and bearing clearances.
2. Signal Processing and Feature Extraction
- Apply signal processing techniques such as FFT, envelope detection, wavelet transforms, and cepstrum analysis.
- Extract relevant features for machine learning–based fault prediction models.
3. Diagnostics and Root Cause Analysis
- Support diagnostic efforts for vibration-related issues in mechanical systems.
- Provide insights to improve asset reliability and reduce unplanned downtime.
4. Collaboration and Reporting
- Work with cross-functional teams (mechanical, data science, software, and IoT engineers) to enhance system accuracy.
- Document test procedures, results, and diagnostic algorithms.
- Present findings and recommendations to internal stakeholders and customers.
Qualifications
Bachelor’s or Master’s in Mechanical Engineering, Mechatronics, Instrumentation, or Applied Physics.
5-7 years in vibration diagnostics, predictive maintenance, Condition Monitoring
Certifications
- Must have ISO Category II or III Vibration Analyst Certification (e.g., Mobius Institute)
- Good to have knowledge of ISO 10816 / ISO 20816 standards
- Good to have knowledge of API Standards for Rotating Machinery
- Preferred skills
- Thermography
- Knowledge on Dynamic balancing, Alignment, MCSA, Lubrication analysis
- Root cause analysis (RCA) and reliability tools (FMEA, FRACAS etc)
Additional Information
Required Skills and Competencies:
Technical Expertise
- Vibration analysis (FFT, modal analysis, spectral analysis), condition monitoring, rotating equipment diagnostics
Tools / Software
- Bently Nevada System-1 EVO, Emerson AMS or equivalent
IoT / Digital Twin
- Familiarity with IoT platforms and data streaming
Data Analysis
- Statistical modeling, time-series data handling, feature extraction, machine learning basics