Senior Manager - Quality Control
Job Summary
Job Description
Zeeco fosters a robust work environment with a strong culture, trained leadership, and growth opportunities, collaborating with industry leaders to broaden skills alongside subject matter experts. The role involves Quality Assurance (QA) and Compliance Management, including maintaining ISO 9001, 14001, 45001, and 3834-2 certifications, developing processes, conducting internal and external audits, and managing Non-Conformance Reports (NCRs). It also includes Quality Control (QC) coordination for Zeeco India, preparation of Inspection and Test Plans (ITPs), managing QC inspectors globally, and leading a QC team. Welding Compliance as a Responsible Welding Coordinator (RWC) managing weld books, WPS, and welder qualifications is key. The role also acts as a global subject matter expert (SME) for Pressure Equipment Directive (PED) and related regulations, coordinating Notified Body (NoBo) activities and preparing essential documentation. Manufacturing Records (MRB) review and approval for Zeeco India, along with serving as a nominated signatory for declarations, are also responsibilities.
Must have:
- Maintain ISO 9001, 14001, 45001, 3834-2 certifications
- Conduct internal and external audits
- Manage NCR processes and customer complaints
- Coordinate QC activities and manage inspectors
- Serve as Responsible Welding Coordinator (RWC)
- Global SME for PED and pressure equipment regulations
- Review and approve manufacturing records
Good to have:
- Relevant degree in Engineering or Quality Management
- Formal qualifications in QC, welding, or HSE (e.g., CSWIP 3.1)
- Hands-on experience in fabrication and CE marking
- Familiarity with Euronorm and ASME standards
6 skills required
Job Details
Zeeco fosters a robust work environment where employees, from engineering teams to support groups, benefit from a strong culture, trained leadership, and opportunities for growth. Zeeco collaborates with the biggest names in the industry, enabling individuals to broaden their skills alongside teams of subject matter experts.
Key Responsibilities
- Quality Assurance (QA) and Compliance Management:
- Maintain and manage certifications for ISO 9001, 14001, 45001, and ISO 3834-2.
- Develop, revise, and implement new processes and procedures to improve system effectiveness.
- Conduct internal audits to ensure adherence to standards and policies.
- Host and manage customer and third-party audits to demonstrate compliance.
- Train and mentor staff on certification requirements and compliance processes.
- Review and approve Pre-Qualification documentation.
- Collaborate with global quality managers to develop and execute PRIDE initiative objectives.
- Organize and minute Quarterly Management Reviews and track action plan closures.
- Manage NCR (Non-Conformance Report) processes, analyze trends, and ensure timely closures.
- Address and resolve customer complaints effectively.
- Quality Control (QC):
- Act as the primary coordinator for Zeeco India's QC activities.
- Prepare, review, and approve ITPs (Inspection and Test Plans) and Quality Plans.
- Manage quality and manufacturing documentation reviews and approvals.
- Organize and coordinate global QC inspectors, including contract inspectors, for inspections across Europe, the Middle East, and other regions.
- Lead a team of permanent QC Engineers and contractors, ensuring prioritization of inspection activities.
- Develop inspection procedures and set acceptance criteria.
- Review and address NCR trends to mitigate risks and improve quality.
- Welding Compliance:
- Serve as the Responsible Welding Coordinator (RWC), managing weld books, WPS (Welding Procedure Specifications), and qualifications.
- Develop new welding procedures as required and assess welders' skills for manufacturing activities.
- Conduct training and development programs for welders and personnel involved in welding.
- Pressure Equipment Directive (PED):
- Act as the global subject matter expert (SME) for PED, PE(S)R, SANS 347, and other pressure equipment regulations.
- Coordinate and organize NoBo (Notified Body) activities globally for PED compliance.
- Prepare and review ESRs (Essential Safety Requirements), HAs (Hazard Analyses), PMAs (Particular Material Appraisals), and other documentation for PED compliance.
- Approve and maintain technical files and vendor documentation for PED adherence.
- Manufacturing Records (MRB):
- Review and approve manufacturing records for Zeeco India.
- Resolve issues related to manufacturing records.
- Serve as the nominated signatory for declarations such as Declarations of Compliance and Certificates of Conformance.
Qualifications
- Relevant degree in Engineering or Quality Management (preferred).
- Formal qualifications in QC, welding, or HSE (e.g., CSWIP 3.1, PCN Level II DPE, MPI, Radiographic Interpretation).
Experience
- Extensive experience in Quality Management Systems (ISO 9001) and HSE management.
- Hands-on experience in structural steel and pipework fabrication, CE marking, and PED compliance.
- Background in QC engineering within manufacturing or engineering environments.
- Familiarity with Euronorm and ASME construction, inspection, and welding standards.
Skills & Competencies
- Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint, Visio).
- Strong analytical and problem-solving skills.
- Excellent communication, negotiation, and team leadership abilities.
- Attention to detail, with the ability to organize and prioritize tasks effectively.
- Self-motivated and confident in decision-making.
- Willingness to travel internationally when required.
Working at Zeeco means being part of a people-centric culture and environment built on mutual respect, personal encouragement, professional integrity, and limitless opportunity. Join Zeeco and embark on a fulfilling journey where innovation, collaboration, and personal and professional growth converge.
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