Comfort & Aerodynamics / Mechatronics Systems Engineering

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Job Description

As a Design Release Engineer for Mechatronics Systems in the Comfort & Aero domain, you will be responsible for leading the design, development, and release of component and subsystem solutions that enhance vehicle comfort, aerodynamics, and mechanical–electrical integration. You will work cross-functionally with design, simulation, manufacturing, quality, and supplier teams to ensure robust, manufacturable, and high-quality solutions align with vehicle program objectives.

Key Responsibilities:

• Lead the design release process for mechatronic comfort & aero components (e.g., active aero systems, comfort actuators, door / window mechatronics, flap systems), from concept through production.
• Develop and maintain unit/component specifications derived from vehicle-level and system-level functional requirements.
• Create and supervise deliverables such as DFMEA, DVP&R (Design Verification Plan & Report), work product documentation, and change management records.
• Conduct design reviews (mechanical, electrical, thermal, mechatronic), interface with CAE/FEA teams to validate packaging, durability, and performance targets.
• Interface with Tier-1 suppliers and internal manufacturing entities to ensure design meets functional, quality, cost and timing objectives; participate in supplier selection, technical assessments, and follow-up actions.
• Drive engineering change management: raise and track Engineering Change Orders (ECOs), update EBOM/BOM records, ensure traceability through release systems.
• Support prototype builds, pre-production, and pilot vehicle builds at manufacturing sites; support launch readiness and production release.
• Investigate and lead root-cause analyses for field, warranty and quality concerns; implement corrective and preventive actions.
• Manage documentation in PLM and release tools (e.g., Teamcenter, NX, CAD/CAE libraries, change systems); ensure data integrity for audits.
• Collaborate in multi-discipline teams (mechanical, electrical/electronic, controls, software) to ensure system integration and align component behavior with vehicle-level functional objectives.
• Monitor project schedule, deliverables, cost and risk; report status across program milestones and escalate issues appropriately.

Basic Qualifications:

• Bachelor’s degree in Mechanical Engineering, Electrical/Electronic Engineering, Mechatronics, or related discipline.
• Minimum 8+ years of relevant experience in automotive product development, ideally with component release, mechatronics, or comfort/aero subsystems.
• Solid understanding of mechanical CAD (e.g., NX, CATIA), electrical/electronic components, and mechatronic system integration.
• Experience with DFMEA, DVP&R, BOM/EBOM, ECO processes, and PLM/release systems (e.g., Teamcenter).
• Ability to interpret 2D/3D drawings, GD&T, layouts, manufacturing processes (injection molding, stamping, CNC, assemblies) and integrate with electrical/mechanical subsystems.
• Strong problem-solving skills, ability to work cross-functionally with diverse teams, and effective communication (written and verbal).

Preferred Qualifications:

• Master’s degree in a relevant engineering field.
• Experience with comfort or aero systems (active aero, thermally actuated systems, comfort actuators, HVAC components, etc.).
• Knowledge of vehicle system integration, controls software/hardware interaction, and mechatronic validation testing.
• Familiarity with manufacturing launch processes, supplier management and production ramp-up support.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process._

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.