Structural Test Technician (R2712)

Shield AI is seeking a highly skilled Structural & Composites Test Technician to support the fabrication, instrumentation, and testing of new products. This role involves constructing and assembling large-scale structures, supporting the design and prototyping of new products, maintaining test equipment records, and performing structural repairs using aerospace-grade materials. The technician will also install various sensors, integrate data acquisition systems, conduct mechanical testing, and document outcomes, contributing to cutting-edge designs from prototype to validation.

Must Have

• 4-6 years of experience in structural fabrication, composite layup and repair, or aerospace-grade instrumentation.
• Proficiency in composite material handling and repair techniques (cutting, bonding, vacuum bagging, etc.).
• Strong background in strain gauge installation and sensor wiring.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

Good to Have

• Familiarity with mechanical testing systems (e.g., hydraulic actuators, load frames, DAQ systems).
• Experience in aerospace, automotive, defense, or high-performance prototyping environments.
• Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
• Able to work independently and adapt quickly to changing technical needs.

Perks & Benefits

• Bonus
• Benefits
• Equity

We are seeking a highly skilled Structural & Composites Test Technician to support the fabrication, instrumentation, and testing of new products. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with composite materials, understands precision instrumentation techniques, and has a background in machine shop operations and product prototyping.

You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.

What You'll Do:

• Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.
• Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
• Maintain accurate records of test equipment configurations and device designations across all projects.
• Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
• Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
• Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
• Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
• Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
• Document test outcomes clearly and report anomalies or irregularities in a timely manner.
• Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
• Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
• Source and manage inventory for parts and equipment needed for component repair or replacement.
• Operate rigging systems, forklifts, and gantry cranes to position and transport test equipment and structural components.

Required Qualifications:

• 4-6 years of experience in structural fabrication, composite layup and repair, or aerospace-grade instrumentation.
• Proficient in composite material handling and repair techniques (cutting, bonding, vacuum bagging, etc.).
• Strong background in strain gauge installation and sensor wiring.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

Preferred Qualifications:

• Familiarity with mechanical testing systems (e.g., hydraulic actuators, load frames, DAQ systems).
• Experience in aerospace, automotive, defense, or high-performance prototyping environments.
• Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
• Able to work independently and adapt quickly to changing technical needs.