In_BIDP1_Manager_TEF3 Group Leader Electrical,Electronics & Instrumentation Maintenance

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end-to-end engineering and technology solutions. The Bosch Group operates in India through twelve companies: Bosch Limited – the flagship company of the Bosch Group in India – Bosch Chassis Systems India Private Limited, Bosch Rexroth (India) Private Limited, Bosch Global Software Technologies, Bosch Automotive Electronics India Private Limited, Bosch Electrical Drives India Private Limited, BSH Home Appliances Private Limited, ETAS Automotive India Private Limited, Robert Bosch Automotive Steering Private Limited, Automobility Services and Solutions Private Limited, Newtech Filter India Private Limited and Mivin Engg.Technologies Private Limited. In India, Bosch set-up its manufacturing operation in 1951, which has grown over the years to include 16 manufacturing sites, and seven development and application centers. The Bosch Group in India employs over 30,500 associates and generated consolidated sales of about Rs. 26,827 crores (3.1 billion euros) in fiscal year 2021-22 of which Rs. 24,406 crores (2.8 billion euros) are from consolidated sales to third parties. Bosch Limited is the flagship company of the Bosch Group. It earned revenue of over Rs. 11,782 crores (1.39 billion euros) in fiscal year 2021-22.
Additional information can be accessed at www.bosch.in

We at Bidadi have adopted the IATF 16949. Based on the input from our excellence journey we have designed processes management system. Process management is the unrelenting focus to create and to deliver value to the customer. 

To become a Global Manufacturing hub and be an indispensable player in the International Production Network, the Leadership at Bidadi Plant focuses on Lean & Flat Organization  which will constantly strive for Supply Chain Excellence. At Bidadi, the focus is on Agile organization Model with transparent collaborative approach.

The purpose of this position is to plan and manage the maintenance activities of the concerned value stream or function to ensure that maintenance operations are carried out effectively and efficiently.

Responsibility

1. Maintenance tasks assignment and scheduling: MAE availability and timely completion of preventive & predictive schedules (Planned Vs Unplanned downtime),Maintenance cost/pc, R & M Budget.

2. Problem solving and trouble shooting: MTBF , MTTR of critical machines,Elimination of repetitive issues.

3. Obsolescence Management: Adherence to up-gradation and overhauling plan.

4. MAE Maintenance: PMI and Predictive maintenance, compliance Plant SQCD  targets, TPM Assessment Scores.

5. Safety Compliance: No Safety Incidents, Near-Miss reporting.

6. Competence Development: Digital projects in maintenance, bench-marking projects

7. People Management: Employee satisfaction index

 Requirements - Essential

- Routine breakdown Maintenance of PLC, CNC, Special purpose machines
- Lead and Guide M&SS & Blue Collar Associates.
- Knowledge of usage of SAP ERP : PM,MM,modules and MS office
- In-depth Knowledge  on PLC 's ,CNC's and HMI viz Siemens , Rexroth , Fanuc
- Handling Software backup management of Electronic Control Systems.
- Knowledge on Assembly techniques such as  Pressing and Bolting Systems
- Knowledge on Industrial Vision systems such as Bosch Neuro check, Keyence and  Cognex
- Knowledge on Various types of Scanners, Bar code, 2D Matrix scanning for Traceability application
- Use of various diagnostics tools and PG with variety of software like Rexroth Indrawork software and Bolting system, Siemens S7-200,300, TIA portal, RS232 communication, Profi communication and Vision software. 
- Monitor and control Technical loss, MTTR, MTBF, Repeat breakdowns analysis, response time and cost reduction projects.

Requirements - Desirable

- Knowledge on networking, IT infrastructure and Connectivity of Machines,
- Knowledge on Laser marking and welding machines machines
- Knowledge on Industrial Robots such as Fanuc, ABB, Staubli, Software programming, configuration setting
- Hands on experience on use of backup & recovery tools
- Good Presentation and Communication skills.
 

BE in Electrical / Electronics.

8-10 Years of experience in maintenance processes e.g Reactive, Preventive, Predictive, Reliability
based maintenance, spares management, Inventory control etc

Experience in maintenance and troubleshooting of Grinding, Honing, Cleaning, Torquing, Assembly lines
and HT machines

Experience to handle team of BCA and WCA and conflict management

Knowledge:

* Knowledge on machine design elements, awareness on TPM, IATF standards
* Exposure to predictive tools like Vibration analyzer, thermography, online monitoring, EW systems etc.
* Exposure to GPTW, Lakshaya, VCS initiatives
* Basic knowledge on financial concepts and cost analysis (Fixed cost, variable cost, VA, ... etc.)
* Shop floor Management (SFMC), PSS, Ergonomics, Lean concepts (SCRUM, Agile etc.)

Functional skills:

* Soft skills like delegation, negotiation, conflict management, networking
* Communication & collaboration innovations, Digital competency (Al, 14.0, data analytics etc.)
* Overview of Emerging technology and Digital competency (AI, 14.0, IOT, data analytics, condition
based monitoring),