(Associate) Mechanical Design Engineer (m/w/d) High Voltage Distribution - Gigafactory Berlin-Brandenburg

1 Month ago • All levels • Manufacturing

Job Summary

Job Description

This Associate Mechanical Design Engineer role focuses on high voltage distribution within electric vehicle powertrains at Tesla's Gigafactory in Berlin-Brandenburg. Responsibilities include designing and supporting products from concept to production, collaborating with various engineering teams (powertrain, vehicle engineering, etc.), designing assemblies (chargeports, cables, busbars, etc.), and developing new technologies to improve vehicle performance while reducing cost and mass. The ideal candidate will possess strong mechanical engineering fundamentals, proficiency in 3D modeling (Catia V5/V6 preferred), GD&T knowledge, and experience in high-voltage design. Experience with high-volume manufacturing and familiarity with various manufacturing processes are a plus.
Must have:
  • Bachelor's in Mechanical Engineering
  • Strong mechanical engineering fundamentals
  • 3D modeling & 2D drafting proficiency
  • GD&T knowledge
  • High voltage design understanding
Good to have:
  • Catia V5/V6 experience
  • High-volume manufacturing experience
  • Design for manufacturability/reliability
  • FSAE/EuRoC/Baja/Solar Car experience

Job Details

What to Expect
The High Voltage Distribution team is responsible for efficiently delivering power between the various components within the vehicle’s powertrain. The team works closely with other groups within the powertrain organization such as battery engineering, drive systems and power electronics to develop cohesive high voltage architecture. By utilizing both mechanical design and integration skills the team helps bridge the gap between powertrain and vehicle engineering. The team is also responsible for designing vehicle chargeports, working closely with supercharger and residential charging teams. Come join us in pushing the boundaries of technology in this new field of automotive high voltage mechanical design.
What You’ll Do
  • Design and support products from concept to production, working with stakeholders from manufacturing, systems, firmware, reliability, test, supply chain and production
  • Work closely with engineers throughout powertrain and vehicle engineering to develop a highly integrated and efficient HV system
  • Design assemblies including chargeports, cables, busbars, junction boxes and connectors
  • Design mechanical components including busbars, cables, plastics, castings, seals and stampings
  • Push the boundaries of vehicle charging and high voltage distribution
  • Develop new technologies to advance vehicle performance while reducing cost and mass
What You’ll Bring
  • Bachelor’s Degree in Mechanical Engineering, or equivalent experience
  • Strong mechanical engineering fundamentals (structural design, materials, statics, dynamics, heat transfer, fluids, etc.)
  • Proficiency in 3D modeling and 2D drafting, Catia V5/V6 is a plus
  • Proficiency in GD&T
  • Knowledge about high voltage design requirements and considerations
  • Hands on prototyping and build experience
  • Strong communication and documentation skills
  • Experience designing for high volume manufacturing is a plus
  • Familiarity with multiple manufacturing processes
  • Design for manufacturability, design for reliability and the development of test plans
  • Experience with FSAE, EuRoC, Baja, Solar Car, Hyperloop etc

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