IN_RBAI_Engineer_FA Testing & Inspection Maintenance

In India, Bosch is a leading supplier of technology and services in the areas of Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. Additionally, Bosch has in India the largest development center outside Germany, for end to end engineering and technology solutions. The Bosch Group operates in India through twelve companies with a combined strength of over 31,500 associates which includes around 15,650 research and development associates.

Bosch Automotive Electronics India Pvt. Ltd. (RBAI) is a 100% subsidiary of Robert Bosch GmbH . Established in 2009, in Naganathapura - Bengaluru, RBAI is primarily focused in manufacturing electronic products for the automotive sector. RBAI has consistently added an average of one product every year resulting in a wide range of products comprising – Engine Control Units (ECU) for both 4W and 2W, Body Control Modules (BCM), ECUs for ABS, DC-DC Converters, iTraMS (Intelligent communication control unit) to name a few. RBAI also produces products for  eMobility like MCU (Motor control Unit), C-Box (Communication Box), VCUs (Vehicle Control Unit), Central gateway modules and is geared up for other futuristic products.  RBAI with its diverse portfolio, not only caters to local markets, but also exports products to all major global customers. The Naganathapura Plant (NhP1)  is seen as a benchmark in Operational Excellence in AE and Bosch India , using an integrated approach of Bosch Production System (BPS) and I4.0. With a young and agile team, RBAI’s mission statement ‘Be RBAI’ (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers.

Regular:

1.Ensure the adherence to manufacturing process compliance with legal & safety
requirements, customer requirements, Bosch standards and process specifications
and ensure the team also follows the same
2.Maintain the uptime of testing equipment, including Functional Testers (FT), Flash
Testers, In-Circuit Testers (ICT), and Intermediate test (IMT) stations.
3.Quickly identify part failure issues in testers, conduct in-depth investigations into
tester cards failures, contact pin issues and wire harness problems..
4.Prepare Initial Analysis Reports (IAR) for each occurrence (Breakdown), including
recommended measures for resolution.
5.Implement systematic problem-solving techniques to address and resolve issues
effectively.
6.Take responsibility for spare parts management, ensuring availability and
readiness Manage obsolete spares efficiently.
7.Participate in design reviews, providing input on testability and reliability aspects.
8.Collaborate with Cross-Functional Teams (CFT) to address open issues and
incorporate feedback.
9.Tooling Management.
10.Effective Escalation to suppliers on open points and breakdowns work towards
closing them.
11.Should maintain 5S and Safety in his work place

Periodic:

1. Evaluate and integrate new automated testing tools/jig and methodologies.
2.Analyze test results and provide feedback to process owners and product
development team.
2. Co-ordination with Process owner for improvement activities
3. Quick Adaption of Change Management.
4. Create Machine FMEA and review. Change potential points into CBM.
5. Knowledge transfer and Lessons Learned deployment across the team members.
6. RPP measure implementation for productivity and process improvements (e.g.
Tool life extension, Tool/Spare parts localization )
7. Proactive identification of potential quality risks / Breakdown and containment /
correction work on Predictive action.

Occasional:

1. Optimization of resources Electrical power consumption, Pneumatic / Nitrogen /
Chilled water / Vacuum etc.
2. Involvement in Customer Complaint Problem Solving.
3.Collaboration with other manufacturing location
4.Supporting production through System & Point-CIPs.
5. Support Cross functional teams (including support with issues on TA, yield,
quality, delivery, cycle time, failure analysis.)
6. Implementation of Digital systems in Maintenance like i4.0 solutions,
AI/ML,BOT,RPA,Predictive Maintenance, etc.

Diploma in Mechatronics / Electronics with 2 to 4 Years of experience in Testing breakdown maintenance worked in Electronic manufacturing industries